Advanced Manufacturing Technology

Faculty

Faculty of Engineering and Computer Science

Version

Version 1 of 02.03.2026.

Module identifier

11M2218

Module level

Master

Language of instruction

German

ECTS credit points and grading

5.0

Module frequency

irregular

Duration

1 semester

 

 

Brief description

Increasing demands for greater efficiency and sustainability are constantly posing new challenges for production technology. The focus is therefore on increasing productivity and optimizing process control, which in turn requires modern machine and tool technologies. The focus here is on separating manufacturing processes, rolling technologies, forming technologies and also joining technologies. The examination of material properties, process parameters, tool and machine concepts allows the methodical development of optimization scenarios. Finally, an intensive, systematic examination of process chains and knowledge transfer in the areas of control, coordination and tool use enables the methodical consideration, analysis and design of any system interlinking.

Excursions are carried out as required to accompany the course.

Teaching and learning outcomes

1. Fundamentals and interrelationships -> Manufacturing processes, manufacturing technologies, efficiency, sustainability

2. Process-specific requirements for machines and tools, systems for single-part production

3. Mechanical presses, hydraulic forming machines, characteristics of machine tools, structural design, design variants, areas of application

4. Forming -> Mechanisms of plastic deformation, flow curves and formability, plasticity theory, friction, machine and tool technology, process chains, hot forming vs. cold forming

5. Manufacturing techniques in industrial process chains -> Linking production and manufacturing processes, coordination and control of processes, technical availability, economic considerations

Overall workload

The total workload for the module is 150 hours (see also "ECTS credit points and grading").

Teaching and learning methods
Lecturer based learning
Workload hoursType of teachingMedia implementationConcretization
30LecturePresence or online-
15Laboratory activityPresence or online-
Lecturer independent learning
Workload hoursType of teachingMedia implementationConcretization
105Preparation/follow-up for course work-
Graded examination
  • Written examination or
  • oral exam
Ungraded exam
  • Field work / Experimental work
Knowledge Broadening

Students recognize the field of forming technology as a complex system of material science, plastomechanical, process and information technology elements.

Knowledge deepening

They have detailed, comprehensive knowledge of the fundamentals of materials science and plasticity theory, the process engineering of sheet metal, hot and cold forming as well as the latest tool technology with its special material and production problems. You will master the mathematical and experimental investigation methods for describing the accuracy behavior of forming machines under load and for designing automation.

Knowledge Understanding

Students use computer-aided analysis methods based on product CAD data to define the overall forming process in the preparatory, forming and post-processing steps. Particular emphasis is placed on the design of the operation sequence.

Using the latest CAE software tools, students are able to work on the central tasks of forming companies - method planning, tool design and the integration of forming processes into productive value chains. You will plan product and process optimizations taking into account the entire product development chain. You will be able to present and defend the results in meetings.

Literature

Dahl, W., Kopp, R., Pawelski, O.: Umformtechnik -Plastomechanik und Werkstoffkunde-, Springer Verlag, Berlin 1993

Doege, E., u.a.: Fließkurvenatlas metallischer Werkstoffe, Carl Hanser Verlag,, München, 1986 Lange, K. :Umformtechnik 1, Grundlagen, Springer-Verlag, Berlin 1984

Lange, K. :Umformtechnik 2, Massivumformung, Springer-Verlag, Berlin 1988

Lange, K. :Umformtechnik 3, Blechbearbeitung, Springer-Verlag, Berlin 1990 Lange, K. :Umformtechnik 3, Blechbearbeitung, Springer-Verlag, Berlin 1990

Lange, K. :Umformtechnik 4, Sonderverfahren, Prozeßsimulation, Produktion, Springer-Verlag, Berlin 1993

N.N.: Handbuch der Umformtechnik, Schuler GmbH, Springer-Verlag, Berlin 1996 König, W.,

Klocke, F.: Fertigungsverfahren 4, Massivumformung, Springer-Verlag, Berlin 1995

König, W., Klocke, F.: Fertigungsverfahren 5, Blechumformung, Springer-Verlag, Berlin 1996

Applicability in study programs

  • Automotive Engineering (Master)
    • Automotive Engineering M.Sc. (01.09.2025)

  • Mechatronic Systems Engineering
    • Mechatronic Systems Engineering M.Sc. (01.09.2025)

  • Mechanical Engineering (Master)
    • Mechanical Engineering M.Sc. (01.09.2025)

    Person responsible for the module
    • Sachnik, Peter
    Teachers
    • Sachnik, Peter